Making Every
Move Intelligent
Revolutionizing dock, warehouse & line automation with smart sensing, <br>real-time logic, and seamless ERP/WMS integration.
OUR OFFERINgS
Automation Solutions
Comprehensive automation portfolio for modern warehouses
Industries We Serve
E-commerce, 3PL/4PL, FMCG, Retail, Manufacturing
Variants We Offer
- Semi-Automated Dock
- Modular Dock System
- Fully Automated Dock
Dock Automation
Smart automation for faster, error-free truck loading/unloading with integrated scanners, weighing, conveyors, and PLC/SCADA control—fully synced with your ERP/WMS.
Our Detailed Deliverables
- Barcode/RFID scanning
- Dynamic weighing systems
- Roller/belt conveyors
- PLC & SCADA control panels
- Safety gates & sensors
- ERP/WMS integration
How It Works
- Truck docks
- Safety validation
- Conveyors extend
- Items scanned & weighed
- System verifies orders
- Data syncs to ERP/WMS
- Dispatch triggered
Key Customer Benefits
- 60% faster turnaround
- Zero manual errors
- Real-time visibility
- Smooth ERP/WMS sync
- Enhanced safety
Industries We Serve
E-commerce, Parcel & Courier, 3PL/4PL, Retail Distribution, Postal Services
Sorting Solutions
High-speed, precision systems for parcels, cartons, and totes using vision technology, scanners, conveyors, and intelligent diverters—delivering accurate, high-volume routing with near-zero errors.
Our Detailed Deliverables
- Vision & barcode scanning systems
- High-speed conveyor lines
- Intelligent diverters for precise routing
- Sorting logic controller
- Reject/exception handling stations
- WMS integration for order management
How It Works
- Items inducted into the system
- Vision/scanners identify and classify
- Controller assigns correct destination
- Conveyors move items to divert points
- Diverters route items to correct lanes
- Exceptions sent to manual station
- System logs data for full traceability
Key Customer Benefits
- Sort up to 10,000+ items/hour
- 99.9%+ accuracy
- Flexible, reconfigurable layout
- Scalable lane/zone expansion
- AI-optimized routing
Industries We Serve
E-commerce, 3PL/4PL, Urban Fulfillment, Fast Fashion, Quick Commerce
Variants We Offer
- Compact Zigzag – 2-level, 20–30 destinations
- Standard Zigzag – 3-level, 40–60 destinations
- High-Capacity Zigzag – 4+ levels, 80+ destinations
Zig Zag Sorter
Compact, high-throughput sorting system with intelligent diverters—designed for facilities needing maximum performance in minimal floor space.
Our Detailed Deliverables
- Compact zigzag sorting frame
- High-speed barcode/vision scanners
- Pop-up diverters for precise routing
- Multi-level chute system
- Smart flow-control controllers
- Modular expansion design
How It Works
- Items inducted at high speed
- Scanners capture destination data
- System selects optimal zigzag path
- Diverters guide items through turns
- Items routed to multi-level chutes
- Collection bins receive sorted items
- Full-bin alerts triggered automatically
Key Customer Benefits
- 40% floor-space savings
- 8,000+ items/hour throughput
- Lower CAPEX vs conventional sorters
- Modular lane expansion
- 99.8%+ sorting accuracy
Industries We Serve
3PL/4PL, Manufacturing, Retail Distribution, Pharmaceuticals, Automotive Parts
Variants We Offer
- 2-Floor System – Ground to mezzanine
- Multi-Floor System – 3–5 floor connectivity
- High-Rise VLM – Up to 16m for high-density storage
Vertical Lift Systems
Automated vertical movement for pallets, totes, and cartons—maximizing storage density, speeding retrieval, and enabling seamless multi-floor warehouse operations.
Our Detailed Deliverables
- Vertical Lift Modules (VLMs) for automated storage & retrieval
- Vertical conveyors for inter-floor transport
- Load transfer systems at each level
- Safety interlocks for operator protection
- Multi-floor control system
How It Works
- Order triggers retrieval from storage level
- WMS sends instructions to VLM/lift
- System retrieves item and loads conveyor
- Conveyor moves item to required floor
- Transfer system places item onto floor conveyor
- Item continues to picking/packing
- Inventory updated in real time
Key Customer Benefits
- 300%+ better storage utilization
- Fast, automated item retrieval
- High picking accuracy at ergonomic height
- Smooth multi-floor material flow
- Reduced worker strain
Industries We Serve
FMCG, Manufacturing, Retail Distribution, 3PL/4PL, E-commerce
End-of-Line Solutions
Automated packing, labeling, palletizing, and wrapping—ensuring fast, consistent, and error-free dispatch preparation for every shipment.
Our Detailed Deliverables
- Automated case packers
- Print & apply labeling systems
- Robotic palletizers
- Stretch wrapping machines
- Dimensioning systems
- Shipping system integration
How It Works
- Completed orders reach packing station
- Case packer arranges items
- Labels printed & applied automatically
- Dimensions captured for optimization
- Palletizer builds stable pallet loads
- Stretch wrapper secures the load
- Shipping documents generated automatically
Key Customer Benefits
- Consistent, spec-accurate packing
- 20+ cases/min high-speed processing
- Reduced packaging & freight costs
- Zero labeling/packing errors
- Damage-free, secured loads
Industries We Serve
E-commerce, 3PL/4PL, FMCG, Retail, Manufacturing
Loading Dock Conveyors
Telescopic and fixed conveyors that connect warehouse to truck—speeding loading/unloading, reducing manual labor, and improving overall dock safety.
Our Detailed Deliverables
- Telescopic conveyors for trailer reach
- Fixed dock conveyors for high-volume docks
- Height-adjustable systems
- Safety sensors for accident prevention
- Dock levelers for gap bridging
- Control panels for safe operation
How It Works
- Truck docks and secures position
- Dock leveler bridges the gap
- System adjusts to truck bed height
- Telescopic conveyor extends inside trailer
- Items flow automatically between warehouse & truck
- Operator supervises safety and movement
- Conveyor retracts after completions
Key Customer Benefits
- Load/unload 3× faster
- Minimal manual handling
- Reduced injuries & safer operations
- Fits multiple truck sizes
- Lower labor and compensation costs
Industries We Serve
E-commerce, 3PL/4PL, Parcel & Courier, Pharmaceuticals, High-Value Goods
Auto Dispatch Verification
AI-powered inspection of labels, counts, orientation, and package quality—eliminating shipping errors and ensuring complete traceability for every dispatch.
Our Detailed Deliverables
- AI vision cameras
- Machine learning detection models
- OCR & barcode verification
- Quantity/count verification system
- Alert & rejection mechanism
- Traceability database for shipment records
How It Works
- Packed items pass through AI inspection tunnel
- Multi-angle cameras capture package images
- Labels validated via OCR/barcode reading
- System verifies package counts
- Orientation accuracy checked
- Damage/defect detection performed
- All data logged with image records
Key Customer Benefits
- 99.9%+ error prevention
- Photo-proof documentation
- Accurate quantity verification
- Full shipment traceability
- Reduced returns & claims
Qualicom: Crafting Components For Critical Applications
Why Choose Us
The Qualicom Automation?
Experience transformative benefits that drive measurable ROI and competitive advantage.
Increased Productivity
Boost output by 40–60% with continuous, consistent 24/7 automated operation.
Reduced Operating Costs
Cut labor, minimize scrap, and optimize resources for faster ROI.
Enhanced Quality Control
Achieve 99.8%+ accuracy with automated inspection and real-time monitoring.
Improved Safety
Keep workers away from hazardous tasks with fully automated handling.
How We Deploy
Technologies We Deploy
Who We Serve
Industries We Serve
delivering solutions trusted by high-performance industries.
Ecommerce
FMCG
Parcel & Courier
3PL/4PL
Retail Distribution
